FTTH Cable Manufacturing Line – State-of-the-art Manufacturing System
Did you know that modern fiber optic wire networks are capable of running at velocities of up to 190 meters per minute? Such remarkable performance results from sophisticated fabrication techniques designed for rapid output.
These systems are constructed to manage diverse cabling forms, including drop cables and tight buffered cables. Their compact design, typically below 26 meters, makes them ideal for state-of-the-art factories.
Integration with automated manufacturing systems ensures smooth operations. Through MES/ERP connectivity, these fiber ribbone line assembly lines deliver unmatched accuracy and productivity. Thus, they are preferred for enterprises aiming to stay ahead in the fiber network field.
Introduction to FTTH Cable Production Line
Efficient production systems are crucial for meeting the growing need for steadfast connections. These systems aim to manufacture top-grade fiber optic cables that drive current communication infrastructures. By leveraging modern innovations, they guarantee precision and speed in each phase of the process.
Defining the FTTH Production Line
An FTTH production line is an integrated system for manufacturing home fiber drop cables. Such cables are made up of naked fibers strengthened by steel or FRP, encased in shielding casings. The result is a durable and efficient solution for rapid broadband links.
It works with various materials, including PVC, LSZH, and PE resins. This flexibility ensures it can meet diverse industry needs. Additionally, the quad-head fiber payout mechanism provides exact tension management, ensuring stability within ±0.05N.
Benefits of Our State-of-the-art Manufacturing System
Our machinery excels for its accuracy and performance. Consider these highlights:
- Handles multiple cable types, including 2.0×3.0mm and 2.0×5.0mm drop cables
- Works with LSZH, PVC, and PE covering substances for adaptable uses
- Includes a four-head fiber discharge system with a tension regulation of 0.4N to 1.5N
- Provides throughput up to 9km/h specifically for 2.0×3.0mm cables
Such attributes guarantee streamlined functionality and premium production. This makes it the perfect choice for companies aiming to stay ahead in the fiber optic industry.
Highlights of Our FTTH Manufacturing System
Contemporary production setups are reshaping the process by which fiber wires are made. Our advanced equipment merges precision, efficiency, and cutting-edge technology to deliver premium performance. Here are the key characteristics establishing our system’s industry-leading status.
Precision Extruder and Adjustment Head
Central to our setup is a customized 50mm extruder engineered for exact substance allocation. It secures uniform excellence in all cables manufactured. The modifiable head supports smooth personalization, suiting assorted compounds like PVC, LSZH, and PE polymers.
Equipped with OMRON heat management, the system keeps precision within ±1°C. This level of precision guarantees optimal performance and reduces waste, rendering it an economical choice for production.
Powered Fiber Unwinding and Tension Regulation
This powered fiber dispensing mechanism is designed to sustain a tension range of 0.4N to 1.2N. This ensures smooth fiber handling and minimizes the risk of damage during production. Employing a dual-capstan assembly with 640mm and 400mm wheels improves steadiness and regulation.
This aspect is especially advantageous in fabricating premium fiber wires, by maintaining uniform strain during production.
Mechanized Collection and Reel-Receiving Setup
Our dual-shaft take-up system supports reels ranging from PN400 to PN630, offering flexibility for various production needs. The automated line-receiving feature eliminates the need for manual rewinding, thereby cutting processing time and minimizing workforce expense.
Furthermore, an X-type laser-based diameter measuring tool ensures immediate quality verification, confirming that each optical cable adheres to rigorous benchmarks, resulting in trustworthy and long-lasting outputs.
State-of-the-art Technology Powering the Production Process
Modern innovations are revolutionizing the production of fiber optic cables. These setups are crafted for accuracy, dependability, and high performance, guaranteeing superior outputs in every production run. Let’s delve into the innovative aspects that differentiate our system.
Worldwide Industrial PC and PLC Integration System
The backbone of our system is the FiberCAN PLC integrated with an industrial computer terminal. This technology ensures seamless operations and real-time monitoring. It permits meticulous modifications, which improve the standard of every optical fiber made.
Operating at a mere 35KW/h under standard conditions, it offers low energy consumption. Such efficiency lowers running expenses while upholding excellent functionality. A 9-meter cable accumulator supports continuous operation, cutting delays and boosting throughput.
Superior Stability and Trustworthiness with Leading Brand Elements
Our system incorporates premium components from renowned brands like OMRON controllers and international motors picked for their strength and exactness, which secure enduring performance.
Incorporating reinforced steel wires with cutting-edge Fibers in stainless steel tube handling processes enhances rigidity and steadiness, ensuring that every optical cable meets industry standards for quality and performance.
MES/ERP Connectivity Integration
Our machinery connects effortlessly with MES and ERP software, facilitating instantaneous production oversight. Such integration secures openness and streamlined functionality during production.
Enterprises can supervise output figures, enhance production cycles, and curtail waste, making our system a smart choice for modern manufacturing facilities.
| Aspect | Benefit |
|---|---|
| FiberCAN PLC Control System | Exact tuning with live oversight |
| 35KW/h Operational Energy Use | Cost-effective power usage |
| 9m Cable Accumulator | Continuous production |
| OMRON-based Control Units | Durability and precision |
| ERP System Compatibility | Real-time production tracking |
Uses of the FTTH Manufacturing System
Innovative manufacturing systems have redefined the process of building trustworthy fiber cables. These systems are designed to meet diverse industry needs, offering flexibility and precision in every application. Below, we explore the key uses of this advanced equipment.
Producing FTTH Drop Cables
Our equipment is superb for fabricating drop cables, a cornerstone of fast broadband access. It handles reinforcement wires ranging from ø0.4 to ø1.0, ensuring durability and strength. A core shaft opening of ø56 facilitates flawless compatibility with PN400 dispensing reels.
Notable attributes are:
- Fiber-reinforced polymer with minor steel wire dispensing for extra support
- Portable die backing for rapid setup modifications
- Compatibility with both indoor and outdoor specifications
Manufacturing Tight Buffered and Loose Tube Cables
The system is also ideal for producing tight buffered and loose tube cables. With a loss rate of just 0.02dB/km, these cables deliver exceptional performance. The twisting process is executed with precision, and accommodating ø1.2mm steel wires reinforces robustness.
Tailored Options for Diverse Cable Configurations
Adaptability is a defining feature of our production line. It accommodates numerous substances and layouts, ensuring appropriateness for varied uses. Be it for interior or exterior wiring, our machinery provides uniform excellence and productivity. Such flexibility permits meeting particular demands while maintaining superior output.
Key Gains from Our FTTH Production Line
Choosing state-of-the-art production solutions brings significant advantages to fiber optic businesses. Such systems streamline processes, lower expenses, and produce premium results. Here are the principal merits that render our equipment indispensable for today’s production facilities.
Enhanced Efficiency and Productivity
Our system ensures Fiber draw tower high-speed operations, achieving outputs of 7-9km/h depending on the cable size, allowing businesses to meet growing demands without compromising quality. Additionally, automated spool handling diminishes labor effort, enhancing time efficiency and resource use.
Budget-friendly Fiber Optic Setup Solutions
Operating at a reduced 35KW/h, our machinery significantly cuts running costs. An ergonomically constructed system with a 1000mm work station height improves operator ease and output.
Consistent and Uniform Cable Finishing
Accurate extrusion guarantees an even and trustworthy finish on each cable, minimizing additional loss to ≤0.02dB/km, ensuring top performance. The use of steel reinforcement adds durability, making the cables suitable for various applications.
| Feature | Value Proposition |
|---|---|
| High-Speed Production | Superior output rate |
| 35KW/h Energy Consumption | Cost savings |
| ≤0.02dB/km Loss | Superior performance |
| Ergonomic Design Height | Enhanced operator comfort |
Final Thoughts
Advanced fiber optic manufacturing systems are setting new standards in the industry. Thanks to exacting design and integrated smart features, these systems offer unparalleled dependability and performance. Achieving speeds of up to 190 m/min, they secure substantial ROI for enterprises.
Our systems also come with dedicated technical support and customization options to meet specific needs. Be it expanding production or boosting quality standards, our system is crafted to keep you at the forefront.
Ready to transform your manufacturing process? Contact us today to explore tailored solutions that fit your requirements. Embrace the next generation of fiber technology through our top-tier systems.